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What formulators need to know about the hemp supply chain.
November 2, 2020
By: Sean Moloughney
As cannabinoid-based consumer goods continue to be researched and launched by major brands poised to contribute to the estimated $23.6 billion worldwide CBD industry (2025),1 the time is now for executives and formulation teams to explore and educate themselves on the vast application hemp can have for their product lines. The millennial-old plant species of Cannabis has had its share of adversity, from its early medicinal use in China to being the main target of the War on Drugs in the U.S. during the mid-late 20th Century. As a new, more positive limelight shines back on the plant, 21st Century consumer products hold the key for promising new applications of hemp and its naturally present cannabinoids, terpenes, flavonoids, and other natural molecules still to be discovered. Seed & Soil Associated Certifications: Good Agricultural Practices (GAP) & Organic Certification Agricultural experts and farmers agree that the starting inputs for any crop will impact the overall yield, quality, and growth pattern. Hemp is no different than traditional crops in many capacities, with the exception that stable genetics, resistance to weeds, pests, and weather extremes, are still being developed. (Think of the progression of corn varietals during the past few decades.) In addition to the ongoing development of stable genetics, hemp has the unique characteristic of being a “phytoremediator.” Phytoremediation is the quality that allows hemp to “clean up” the environment (soil and air) in which it is grown. The “contaminants” collected through phytoremediation are generally stored within the plant’s tissue and can cause challenges when determining final use in a hemp product. Leading agricultural universities focused on hemp growth agree that these two inputs, seed and soil, can make or break the future of hemp as a viable crop rotation for farmers. Oregon State University’s Global Hemp Innovation Center (OSU GHIC) focuses on research and education for hemp farmers. By researching and teaching agricultural methods such as crop rotations, soil health, and growth patterns in different geographical locations, OSU GHIC is able to help farmers mitigate the risks associated with soil-borne pathogens (fusarium, botrytis, etc.) and enhance natural bug resistance through strong soil amendments and proper plant spacing. The use of sound agricultural practices, be it traditional-scalable agriculture, regenerative growing philosophies, or organic certifications, each have their unique benefits and drawbacks for farmers. While one growing method is neither better nor worse than another, each aspect of the hemp plant and environment must be taken into consideration in order to produce a safe product. For example, the use of pesticides on hemp is controlled by the U.S. Department of Agriculture (USDA) which has approved a short list of acceptable pesticides for use. These pesticides can be concentrated when hemp is processed into concentrates, a common starting ingredient for product formulators. Farmers, universities, government agencies, and private businesses are working year-round to solidify research supporting the best agricultural practices for hemp. By taking into consideration hemp’s ability for phytoremediation and risk mitigation associated with proper agricultural practices, farmers can use hemp as a viable crop rotation. Currently, limited certificates demonstrating best farming practices for hemp exist. However, Good Agricultural Practice (GAP) certification, a general farming certification, is available to hemp farmers. In addition, hemp grown under the guidelines of the 2018 Farm Bill may apply for organic certification through the USDA.2 Harvesting & Drying Associated Certifications: GAPs Following a successful hemp growing cycle, farmers must consider how they will remove the annual plants from the ground and prepare the biomass for processing. In 2019, Hemp Benchmarks estimated that only 15% of cannabinoid-grown hemp (e.g., hemp grown for the flower/cannabinoids as opposed to for the fiber/stalk or for seed/food) was successfully harvested from U.S. fields, dried, and utilized in products.3 This dismal overall harvest was due both to swift and drastic weather changes that fueled mold and microbial growth in the field, and to a lack of automated harvesting and drying capacity. This lack of equipment and technology has fostered rapid innovation, which holds promise for a more successful 2020 harvest. Many large-scale agricultural operations must consider how they will harvest in a timely manner before moist air increases the risk of in-field degradation and mold. Hemp farmers have explored wet-bale silage methods with little success, as degradation of cannabinoid content and microbial growth all appear to limit the application of this wet-harvest method, though new technology is evolving. Tractor attachments have recently been manufactured to harvest the valuable portions of the plant while mostly leaving behind the fiber portion of the plant—which has different value applications. Historically, hemp farmers have utilized whole-plant drying methods whereby barns were lined with plants and kept cool until the moisture content was low enough to inhibit the growth of mold and bacteria. While this traditional method appears to preserve cannabinoid content, the space requirements can be challenging for a small- to medium-sized farm. While hang drying appears to be the most common method for smokable hemp flower, the use of medium-scale mechanical dryers for extraction biomass is increasing. With high-heat mechanical drying applications, farmers must consider the initial moisture content and overall temperature to protect against cannabinoid degradation and loss of volatile terpenes. This means utilizing cannabis-specific dryers is a viable option for overall crop preservation. Extraction Associated Certifications: Current Good Manufacturing Practices (cGMPs), Chapters 111 & 117 While harvesting and drying appears to have been one of the largest hurdles for farmers to tackle in 2019, the limited capacity of extractors also affected the after-harvest supply chain for hemp by reducing biomass prices through oversupply. Further, hemp extractors themselves struggled to sell hemp concentrates to large consumer product manufacturers due to murky regulatory guidance, lack of education, and risk aversion by corporate legal departments. While interim rulings released by the USDA and Drug Enforcement Administration (DEA) have both impacted and challenged the hemp extraction sector, these agencies have set forth clear guidance that hemp and hemp-derived concentrates, with 0.3% delta-9-tetrahydrocannabinol (D9THC) and lower, are clear for interstate commerce. The main premise of extraction is to concentrate valuable biomass natural products into cannabinoid-rich concentrates for use in consumer goods and in bio-pharmaceutical formulations. Extraction methods generally fall within the below categories: Solvent-less
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